Wiring circuit

This circuit was originally designed to power a motorcycle intercom from the vehicle supply system. This type of intercom, which is used for communication between driver and passenger, generally requires quite a bit of power. In order to improve intelligibility there is often elaborate filtering and a compander is sometimes used as well. The disadvantage is that a battery doesn’t last very long. You could use rechargeable batteries, of course, but that is often rather laborious. It seems much more obvious to use the motorcycle power supply instead. A 9-V converter for such an application has to meet a few special requirements.

9V Battery Replacement Power Supply Circuit Diagram

For one, it has to prevent interference from, for example, the ignition system reaching the attached circuit. It is also preferable that the entire circuit fits in the 9-V battery compartment. This circuit meets these requirements quite successfully and the design has nonetheless remained fairly simple. In the schematic we can recognize a filter, followed by a voltage regulator and a voltage indicator. D1, which protects the circuit against reverse polarity, is followed by an LC and an RC filter (C3/L1/L2/C1/R1/C2). This filter excludes various disturbances from the motorcycle power system.

Moreover, the design with the 78L08 and D3 ensures that the voltage regulator is operating in the linear region. The nominal system voltage of 14 V can sometimes sag to about 12 V when heavy loads such as the lights are switched on. Although the circuit is obviously suitable for all kinds of applications, we would like to mention that it has been extensively tested on a Yamaha TRX850. These tests show that the converter functions very well and that the interference suppression is excellent. 

The circuit was designed to provide an adjustment with a power supply that is symmetrically designed while providing a voltage range of 1.25V to 30V at 1A current. LM317 – an adjustable 3-terminal positive voltage regulator capable of supplying in excess of 1.5A over an output voltage range of 1.2V to 37V and requires only two external resistors to set the output voltage due to its internal current limiting, thermal shutdown and safe area compensation, making it essentially blow-out proof LM337 – an adjustable 3-terminal positive voltage regulator capable of supplying in excess of 5A used as battery chargers, constant current regulators, and adjustable power supplies due to its features such as protected output from short circuit, product enhancement tested, current limit constant with temperature, guaranteed thermal regulation, adjustable output down to 1.2V, guaranteed 5A, and guaranteed 7A peak output current.

This is a Variable 5 to 20V DC Supply Circuit Diagram. If you are looking for a low drop voltage regulator that can provide a power supply of 1A with an output voltage of between 5V and 20V DC, National Semiconductor LM2941 Low Dropout Adjustable Regulator is that you can pick to make use of. Its a typical dropout voltage of 0.5V which means that the input supply need only must be 0.5V DC over the desired output voltage. 

 

Its other features include internal short circuit current limit and reverse battery protection. As shown in the schematic below, the regulator has five pins which consists of the ON/OFF control, Input Voltage, Output Voltage, Ground & Adjustable pins. ON/OFF is used for the purpose of switching on & off of the regulator. The capacitors C1 & E1 are to be placed as close as feasible to the regulator. 

The output of the circuit can be varied by varying the worth of potentiometer VR1 from 5V DC to 20V DC. The input voltage is limited from five.5V DC to 30V DC. Resistor R1 must be greater than 1K. The worth of the VR1 that needs to be set is calculated from the formula given below: 

VR1 = R1[(Vout/1.275) - 1] ohm

 If R1=1K, Vout = 5V, VR1 should be set to 2.9K ohm. 

 If R1=1K, Vout = 20V, VR1 should be set to 14.7K ohm

This is a Simple UPS Power Supply Circuit Diagram. This circuit is a simple form of the commercial UPS, the circuit provides a constant regulated 5 Volt output and an unregulated 12 Volt supply. In the event of electrical supply line failure the battery takes over, with no spikes on the regulated supply.

Simple UPS Power Supply Circuit Diagram

Notes:
This circuit can be adapted for other regulated and unregulated voltages by using different regulators and batteries. For a 15 Volt regulated supply use two 12 Volt batteries in series and a 7815 regulator. There is a lot of flexibility in this circuit.

TR1 has a primary matched to the local electrical supply which is 240 Volts in the UK. The secondary winding should be rated at least 12 Volts at 2 amp, but can be higher, for example 15 Volts. FS1 is a slow blow type and protects against short circuits on the output, or indeed a faulty cell in a rechargeable battery. LED 1 will light ONLY when the electricity supply is present, with a power failure the LED will go out and output voltage is maintained by the battery. The circuit below simulates a working circuit with mains power applied:

Between terminals VP1 and VP3 the nominal unregulated supply is available and a 5 Volt regulated supply between VP1 and VP2. Resistor R1 and D1 are the charging path for battery B1. D1 and D3 prevent LED1 being illuminated under power fail conditions. The battery is designed to be trickle charged, charging current defined as :-
(VP5 - 0.6 ) / R1
where VP5 is the unregulated DC power supply voltage.
D2 must be included in the circuit, without D2 the battery would charge from the full supply voltage without current limit, which would cause damage and overheating of some rechargeable batteries. An electrical power outage is simulated below:

Note that in all cases the 5 Volt regulated supply is maintained constantly, whilst the unregulated supply will vary a few volts.

Standby Capacity
The ability to maintain the regulated supply with no electrical supply depends on the load taken from the UPS and also the Ampere hour capacity of the battery. If you were using a 7A/h 12 Volt battery and load from the 5 Volt regulator was 0.5 Amp (and no load from the unregulated supply) then the regulated supply would be maintained for around 14 hours. Greater A/h capacity batteries would provide a longer standby time, and vice versa.

This project provides the schematic & the parts list needed to construct a simple DC Power Supply from an input power supply of 7-20 V AC or 7-30V DC. This project will come in handy in case you use plenty of batteries for your basic electronics project.

Two DC voltage outputs are available; is a fixed regulated 5V for TTL use. The other output is variable from 5V upwards. The maximum output voltage depends on the input voltage. The specified maximum input DC voltage to the regulator is 35V. The maximum input voltage must be two volts higher than the regulated output voltage.

 Variable DC Power Supply (Rise) Circuit Diagram

The DC Power Supply schema is based around the 7805 voltage regulator. Its only three connections input, output & ground & it provides a fixed output. The last digits of the part number specify the output voltage, e g. 05, 06, 08, ten, 12,15, 18, or 24. The 7800 series provides up to one amp load current & has on-chip schemary to close down the regulator if any attempt is made to operate it outside its safe operating area.It can be seen that theres in fact separate diagram in this power supply. 7805 is directly connected as a fixed 5V regulator. The second 7805 has a resistor divider network on the output. A variable 500 ohm potentiometer is used to vary the output voltage from a maximum of 5V up to the maximum DC voltage depending on the input voltage. It will be about 2V below the input DC voltage.

The capacitor across the output improves transient response. The giant capacitor across the input is a filter capacitor to help smooth out ripple in the rectified AC voltage. The larger the filter capacitor the lower the ripple.

For tiny applications the heat sinks wont be needed. The tab on the regulator will dissipate 2W at 25 o C in air. (This is equivalent, for example, to an input voltage of 9V, an output of 5V & drawing 500 m A.) However, as your projects get bigger they will draw more current from the power supply and the regulators will operate at a higher temperature and a heat sink will be needed. You can basically add voltage & current meters to it and put it in to an appropriate plastic case connected to a transformer.

Trouble Shooting Procedure

An LED has been put in to the output of the fixed 5V regulator to indicate that the schema is working. Poor soldering is the most likely reason that the schema does not work. Check that all the soldering is done properly. Check that all parts are in their correct position on the PCB. Other items to check are to make sure that the regulators, electrolytic capacitor & bridge rectifier are inserted in the correct orientation.

Parts:

P1____________500R Linear Potentiometer
P2_____________10K Log. Potentiometer

R1,R2___________2K2 1/2W Resistors
R3____________330R 1/4W Resistor
R4____________150R 1/4W Resistor
R5______________1R 5W Resistor

C1___________3300µF 35V Electrolytic Capacitor (see Notes)
C2______________1µF 63V Polyester Capacitor

D1,D2________1N5402 200V 3A Diodes
D3_____________5mm. Red LED

Q1____________BC182 50V 100mA NPN Transistor
Q2____________BD139 80V 1.5A NPN Transistor
Q3____________BC212 50V 100mA PNP Transistor
Q4 __________2N3055 60V 15A NPN Transistor

T1_____________220V Primary, 36V Center-tapped Secondary
 50VA Mains transformer (see Notes)

PL1____________Male Mains plug

SW1____________SPST Mains switch

This schema was originally designed to power a motorcycle intercom from the vehicle supply system. This type of intercom, which is used for communication between driver and passenger, generally requires quite a bit of power. In order to improve intelligibility there is often elaborate filtering and a compander is sometimes used as well. The disadvantage is that a battery doesn’t last very long. You could use rechargeable batteries, of course, but that is often rather laborious. It seems much more obvious to use the motorcycle power supply instead. A 9-V converter for such an application has to meet a few special requirements.

For one, it has to prevent interference from, for example, the ignition system reaching the attached schema. It is also preferable that the entire schema fits in the 9-V battery compartment. This schema meets these requirements quite successfully and the design has nonetheless remained fairly simple. In the schematic we can recognize a filter, followed by a voltage regulator and a voltage indicator. D1, which protects the schema against reverse polarity, is followed by an LC and an RC filter (C3/L1/L2/C1/R1/C2). This filter excludes various disturbances from the motorcycle power system.

Moreover, the design with the 78L08 and D3 ensures that the voltage regulator is operating in the linear region. The nominal system voltage of 14 V can sometimes sag to about 12 V when heavy loads such as the lights are switched on. Although the schema is obviously suitable for all kinds of applications, we would like to mention that it has been extensively tested on a Yamaha TRX850. These tests show that the converter functions very well and that the interference suppression is excellent. Link